Description:The Plant Senior Quality Engineer is responsible for implementing process control programs that will assure production of finished goods that meet or exceed customer-specified requirements. He/she leads continuous improvements by utilizing the appropriate quality tools and provides data analysis. He/she is responsible for Supplier Quality Performance along with supporting their assigned production areas. The main missions of the role are to:Manage the SQA(s) and Supplier Quality Performance Tracking and improvement activities; SQA(s) report to the Senior Quality ManagerManage the Quality Technician(s) daily assignments and on time delivery of tasks, Quality Technicians report to the Senior Quality Engineer and Quality EngineerEnsure visits to the Top 5 worst performing suppliers annuallySupport for coverage when the Quality Manager is off siteApprove and implement internal work instructions on the production lines and thus ensure that all necessary inspections are included, the necessary time is allocated in the standardized work sheets and that the related measuring equipment is available and meets requirements (e.g. R&R study, etc)Ensure the respect of the control plan and archive required quality records in accordance with the control plan (1st part ok, …)Define and update the inspection instructions according to the control plan (e.g. final inspection instructions, ok 1st part instruction)Organize and perform guage R&R studies. Perform measurements and data collection on engineering samples, record SPC data and coordinate line trail data collection.Assess new and existing manufacturing methods, including tooling, fixtures, layouts and equiment for potential quality/cost improvements. Supervisor pre-prodution and pre-launch activities.Conduct Failure Modes and Effects Analysis (FMEA) in conjunction with advanced quality-planning activities. Compile the contents and assure compliance to customer requirements for all initial production part submissions.Facilitate the establishment and implementation of quality specifications, testing procedures and standards for raw materials, processes and finished goods.Develop and recommend inspection, sampling techniques and quality control plans, develop process control procedure to ensure production of finished product meet qualily specification and standard.Provide leadership in APQP and PPAP processes to determine testing, sampling techniques and gauging methodes needed to produce new products.Key member of the program launch team through all phases to support the Program manager and Corporate launch team.Active participation in the UAP QRCI and sustain the rigorous application of the method.Conduct investigations to determine causes of defects and make recommendations for corrective actions. Provide feedback to manufacturing, engineering and quality based on the analysis of returned goods and internal non-conformancesUpdate daily the quality indicators for the UAP and ensure that the quality indicators are well tracked by the GAP Leader for the linesDefine and drive the priorities of quality continuous improvement in collaboration with the UAP & Quality Manager and construct an annual QSE plan based on defined priorities, including targets, resources and organization of QSE workshops.Facilitate QSE workshops and therefore master QSE tools and techniques including: 7 basics (Final Inspection, Pokayoke, self inspection, QRCI, etc.), Stop @ Defect, convergence plan, and variability reduction. Train team members and support staff in appropriate quality training to ensure deployment of standards.Support the production supervisors in the implementation of the 7 Quality Basics (train, implement, track, alert in case of deviation…)Instruct and train applicable personnel in techniques and use of audit and testing devicesIdentify and implement best practices.Interface with Customers using on-line quality monitoring systems (GM Supply Power/GZTS, Ford Covisint…) and respond in an effective and timely manner to ensure zero non-conformances.Visit customers and suppliers for launch, production, and validation. Act as a liaison to internal and external customersContact suppliers to put in place urgent actions to assure defect free parts for products. Assist in the evaluation and implementation of supplier corrective actions.Assure compliance of the documented quality system (IATF-16949) and promote consistency throughout orgnization relative to the Quality Management SystemInterrupt the manufacturing or the delivery of products when Quality is not assured.Perform all responsibilities and assignments in a timely mannerQualificationsThe ideal candidate will have/be:Bachelor's degree in Mechanical EngineeringMinimum of three (3) years automotive experienceMinimum of five (5) years manufacturing experienceStrong analytical and proven team oriented problem solving-skills required. Strong customer satisfaction orientationStrong leadership skills and ability to manageIn-depth knowledge of quality engineering techniquesIn-depth knowledge of MetrologyAbove average communication skills and interpersonal skillsEnglish speakingCommitment to the highest ethical standards and willingness to adhere to Faurecia's Code of Ethics and Code of ManagementLeadership Competencies:• Cultivates Innovation• Driving Performance• Customer Focus• Drives Results• Optimizes Work Processes• Learning Agility• Political Savvy• Demonstrates Self-Awareness• Collaborates with Others• Instills Trust#FORVIA2024
